Frac Sand Moisture Sensor
Invest in SONO-VARIO’s advanced moisture sensing technology and revolutionize your frac sand operations.
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Description
On-Line Moisture Analysis with SONO-VARIO® Frac Sand Moisture Sensor
Invest in SONO-VARIO® Frac Sand Moisture Sensor, an advanced sand moisture analyzer, and revolutionize your frac sand operations. Experience unparalleled precision, reliability, and efficiency, ensuring optimal performance and sustainability in the oil and gas industry.
Frac sand is a fundamental component in the extraction of shale gas and oil, undergoing a meticulous mining and refining process before aiding in hydraulic fracturing. The journey from natural deposits to utilization in fracking demands meticulous moisture control, a factor pivotal in maximizing its efficacy.
Understanding Frac Sand Moisture Control
Following extraction, the sand is meticulously washed to eliminate impurities such as silt and clay particles, crucial for maintaining its quality and performance in fracking operations. Subsequently, the sand undergoes drying to achieve the desired moisture content, a critical step to prevent issues like equipment clogging and diminished operational efficiency.
Comparing SONO-VARIO® Frac Sand Moisture Sensor with Near Infrared Moisture Sensors (NIR)
In comparison to traditional sensors, such as near infrared (NIR) sensors with a surface measurement area typically around 25 mm, SONO-VARIO’s cutting-edge Time-Domain Reflectometry (TDR) technology offers distinct advantages. While NIR sensors measure moisture content at the material’s surface, TDR technology delves deeper, providing comprehensive measurements throughout a significant depth of the material sample. SONO-VARIO’s TDR sensor features a measurement field area of several centimeters, allowing for precise and extensive moisture analysis.
Delivering the Critical Moisture Data you Need in Real-Time
Our SONO-VARIO® Frac Sand Moisture Sensor provides the necessary data to prevent common issues such as overly wet sand exiting the dryer and causing blockages in the sizing screen. These problems can lead to costly plant shutdowns, resulting in significant time and labor expenses. Instead, our advanced technology allows for prompt and precise adjustments to the dryer temperature, ensuring optimal dryness levels before the sand is sorted and prepared for shipment.
Seamless Integration to your SCADA or Control System
Our SONO® probes offer a range of interface options to meet your data transfer requirements. Transfer parameters like moisture content, conductivity, and temperature directly into your PLC via two analog outputs (0-20 mA) or import them via an RS485 and IMP-Bus interface. Additionally, SONO®-probes can be connected to a field display – SONO-VIEW, allowing you to adjust individual measuring parameters and conduct calibrations on-site.
Why Choose SONO-VARIO® for Frac Sand Moisture Control
- Precision: SONO-VARIO’s TDR technology delivers precise measurements, enabling operators to optimize moisture levels for enhanced operational efficiency.
- Reliability: With robust construction and non-contact operation, SONO-VARIO® ensures consistent and reliable performance, even in challenging conditions.
- Efficiency: By providing real-time data and facilitating proactive adjustments, SONO-VARIO streamlines drying processes, minimizing downtime and maximizing productivity.
Contact us now to learn more and discover how SONO-VARIO® can empower your hydraulic fracturing operations. For detailed information about our range of sand and aggregate moisture probes, please review our complete product guide.
› Reliable for complex materials like minerals, powders, and sludge
› TRIME tech resists steam and particle size changes
› Measures radar conductance up to 12dS/m
› Easy installation in containers, shafts, silos, and belts
› Stainless steel probe head with ceramic window
› Self-corrects for probe head abrasion
